AI Visual Inspection for Smarter Quality Control
Enhance your existing inspection systems with SotaVision AI-powered visual inspection, real-time defect detection, and actionable quality insights - without replacing your existing hardware infrastructure.
AI-Powered Visual Inspection
That Works With Your Existing Systems
SotaVision provides an AI-powered upgraded add-on option for Visual Inspection. By combining Computer Vision, AI, and Machine Learning, SotaVision enhances existing inspection workflows to detect, classify, and analyze defects with greater accuracy and consistency.
Instead of replacing your existing inspection infrastructure, SotaVision integrates with your current cameras, AOI systems, IPCs, PLCs, and factory platforms - helping you maximize the value of your existing investment while building a more intelligent quality inspection process.
The Challenges We Solve
As production becomes faster and products become more complex, manufacturers need inspection systems that can deliver consistent quality without slowing down operations. SotaVision addresses key challenges across modern manufacturing quality control.
The Problem Detail
Human inspection can vary between operators and may struggle to identify subtle defects in high-speed production environments.
AI-Powered Vision System
AI-powered defect detection and classification help standardize inspection quality and reduce reliance on manual verification.
The Problem Detail
Conventional inspection systems may generate false alarms, increasing the workload for QA teams and slowing down production decisions.
Add-on, not rip-and-replace
AI-powered inspection helps improve detection accuracy, reduce false positives, and automate defect classification.
The Problem Detail
Inspection results are often separated from production and process data, making it difficult to identify defect trends and investigate root causes.
Real-time inference
Connect inspection data with factory and enterprise systems to create centralized quality analytics, traceability, and actionable insights.
The Problem Detail
Manufacturers need to inspect different product variants and adapt to evolving defect patterns without constantly replacing their inspection infrastructure.
Quality intelligence
Configurable inspection workflows and custom AI models can be adapted to specific products, defect types, and production requirements.
How SotaVision Works
SotaVision brings together image acquisition, Computer Vision, AI inspection, advanced analysis, system integration, and data intelligence into a connected inspection workflow.
Data Acquisition
Capture high-resolution images from industrial cameras and existing inspection equipment.
Image Pre-processing
Enhance image quality and optimize visual inputs for reliable inspection.
AI Visual Inspection
Apply Computer Vision, Machine Learning, and Deep Learning models to detect and classify defects.
Advanced AI Processing
Analyze complex defect patterns, anomalies, and product-specific inspection criteria.
Reporting & System Integration
Connect inspection results with factory systems and automate downstream actions.
Quality Analytics & Feedback
Visualize quality KPIs, analyze defect trends, support root-cause investigation, and continuously improve inspection models.
SotaVision Key Capabilities
SotaVision goes beyond automated defect detection. By combining AI-powered inspection with system integration and quality analytics, the platform helps manufacturers build a more accurate, consistent, and data-driven quality control process.
AI-Powered Defect Detection
Use AI and Computer Vision to identify product defects and abnormalities across different inspection scenarios.
Intelligent Defect Classification
Automatically classify detected defects according to predefined quality criteria.
AOI Enhancement
Enhance existing AOI and visual inspection workflows without requiring a complete replacement of your current inspection infrastructure. SotaVision can work with existing cameras, AOI systems, and industrial computing infrastructure to help improve inspection performance and reduce manual review workload.
Quality Analytics & Intelligence
Transform inspection data into meaningful quality intelligence that helps teams understand what is happening across production.
Configurable & Scalable Inspection
Configure inspection workflows and AI models according to specific products, defect types, and production requirements. Scale intelligent inspection across:
Business Impact
SotaVision helps manufacturers move from manual and reactive inspection toward intelligent, consistent, and data-driven quality control.
Higher Inspection Accuracy
Enhance defect detection and classification with AI-powered visual inspection.
Lower Manual Workload
Automate repetitive inspection tasks and reduce the need for manual defect review.
Fewer False Positives
Use AI-powered analysis to support more accurate inspection decisions and reduce unnecessary manual verification.
Better Quality Intelligence
Transform inspection results into actionable insights for quality monitoring, traceability, and production improvement.
for Different Industries
SotaVision platform can be flexibly integrated into diverse manufacturing environments, from small-scale setups to large industrial operations.
Typical applications:
- Surface defect detection
- Seal inspection
- Product count
- Machine status
- Detect surface cracks, structural anomalies
- Package tracking
- Space utilization monitoring
Our Technology Showcase
- Detect microscopic defects on compact moving components
- Meet real-time latency thresholds for on-the-line decision-making
- Ensure absolute data security through fully on-premise deployment within factory systems only
- Compatible with existing MES and traceability systems
Inspired by LG Innotek results?
Test SotaVision today and map your rollout.
Contact our team to discuss how we can achieve similar results for your specific industry and requirements.